Floating salt farm

ABSTRACT

A floating salt farm in which its purpose is to produce crystallized salt and bittern at offshore locations.

BACKGROUND OF THE INVENTION

To make salt using traditional salt ponds, plentiful sunlight and sea breeze are needed to make natural sun-dried salt. At traditional salt ponds, the seawater used to produce the natural sun-dried salt is clean and is at standard salinity. The resulting natural sun-dried salt is high in mineral content due to the mud and seawater used in traditional salt ponds. However, using traditional salt ponds to produce natural sun-dried salt, entail several limitations. For example, the crystallization process cannot occur after sunset and before sunrise or during inclement weather such as cloudy and rainy weather at the salt pond locations due to lack of sunlight. In addition, a large surface area is needed for the shallow basins in the salt ponds (in order to increase sunlight intake over the surface area) and must be at locations where clean seawater at standard salinity is readily available. By using a floating salt farm, however, most of these limitations can be bypassed.

The purpose of a floating salt farm is to produce crystallized salt and bittern at offshore locations where clean seawater at standard salinity can be extracted. There are some considerations for choosing a location to find clean seawater at standard salinity to be used for a floating salt farm. It is not viable to extract seawater near industrial areas or near large cities where the seawater may be polluted. The seawater extracted may also not be near freshwater sources, such as near rivers or icebergs, as it may lower seawater salinity. Also, locations with records of frequent rainfall or snow may lower seawater salinity. If these locational conditions are met, the floating salt farm would work in any weather and at any location.

Additionally, in order for the floating salt farm to run continuously and at any time, energy sources are continuously supplied through a transport vessel.

For a floating salt farm, a sufficiently high buoyancy on the floating foundation is necessary. The floating foundation must be able to, at least, support the weight of the salt farm components. A linked combination of different types of buoyant support structures, to support the floating foundation, may be used. Stability of the floating salt farm is also an essential consideration. The stability must be high enough to withstand inclement weather and sea waves hitting the floating salt farm.

On top of the buoyant foundation of the floating salt farm, is a flooring deck, in which the salt farm components are placed.

A floating salt farm may be reinforced by offshore structures, such as with monopiles. At locations where a floating salt farm may not be able to be reinforced by offshore structures because the sea depth is too high, the floating salt farm may have a motor propeller component installed or may have to be moved by towboat when transporting the floating salt farm to a certain offshore location or moving the floating salt farm to safety at times of inclement weather. Buoyancy and stability of the floating salt farm must also be higher since it is not reinforced by offshore structures. During inclement weather, the floating salt farm may be moved by its installed motor propeller component or by towboat.

Many types of crystallized salt and bittern may be produced using a floating salt farm. The evaporator tank, a floating salt farm component, is used to evaporate clean seawater at standard salinity to make crystallized salt and bittern. The evaporation rate of the extracted seawater can be adjusted by modifying the heating temperature in the evaporator tank. By adjusting the heating temperature, the resulting crystallized salt and bittern would have different properties, such as their taste and mineral composition. If the heating temperature is higher than the boiling point of the seawater, the evaporation rate will be high, and salt may be produced rapidly.

Also, if different contents are placed with the seawater in the evaporator tank, the resulting crystallized salt and bittern can be adjusted in color, taste, smell, and mineral composition.

To produce salt of similar quality as the natural sun-dried salt and bittern produced in traditional salt ponds, several adjustments can be made to the seawater evaporation process in the floating salt farm. To do so, mud (similar to the mud found in traditional salt ponds) can be placed in the evaporator tank with the extracted seawater and heating temperature can be adjusted. In addition, wind propellers installed in the evaporator tank can be used to emulate the sea breeze.

To produce crystallized salt and bittern using seawater extracted at high water depths (in which the extracted seawater may have special mineral compositions), a seawater extraction vessel can be used to extract the seawater. This extracted seawater is then transported to a floating salt farm.

The seawater can also be extracted near volcanic sites, as the seawater in those areas may have special mineral compositions. The volcano, in which the seawater is to be extracted nearby, may be an underwater volcano or a volcano on land.

The floating salt farm may be completely powered by renewable energy sources. The evaporation process in the floating salt farm may be done with renewable energy attained through photovoltaic panels or other renewable energy sources such as wind turbines. Also, the transport vessel, which delivers the produced crystallized salt and bittern to the harbor, the towboat, and the seawater extraction vessel may also be powered by renewable energy.

BRIEF SUMMARY OF THE INVENTION

A floating salt farm is a facility in which its purpose is to produce crystallized salt and bittern at offshore locations. The buoyant foundation of a floating salt farm may be composed of a linked combination of different buoyant structures, in which must have sufficient buoyancy to support salt farm components. The stability of the buoyant foundation is also an important consideration.

A barge may also be used as a buoyant foundation for the floating salt farm, which then the salt farm components lie on top of the flooring deck of the barge.

The flooring deck, which is connected to the buoyant foundation, supports the salt farm components, which is used to produce crystallized salt and bittern.

The primary components of the salt farm consist of the seawater tank, the evaporator tank, and the heating tank. The seawater tank extracts clean seawater at standard salinity and is filtered through a filter system which removes unnecessary substances such as sand, small rocks, benthos, or fish. The filtered seawater is then pumped to the evaporator tank, in which the evaporation process is performed. The heating used for the seawater evaporation process is supplied by a heat exchanger (which may be attached to the outer perimeter of or inside the evaporator tank) through the heating tank. The liquid used in the heat exchanger and in the heating tank has a boiling point higher than seawater. The energy used to heat the heating tank can be supplied by electricity or gas. The electricity can be supplied through different methods. Electricity can be supplied through photovoltaic panels (which may be an installed component on the floating salt farm), can be supplied from electricity generated from a gas generator, or can be supplied through rechargeable electric batteries delivered through a transport vessel. Electricity can also be supplied from land through electric cables, if the floating salt farm is located near land, or through a wind turbine. Another energy source to heat the heating tank is through a gas burner. These energy sources may be used in combination to supply the operating salt farm with energy continuously. The transport vessel continuously supplies energy sources to the floating salt farm in order for it to run continuously and at any time. Once the evaporation process has finished in the evaporator tank, the produced crystallized salt is held on an evaporator plate (which is an installed component inside the evaporator tank). The evaporator plate surface has small holes, which act as a sieve to let the bittern mixed with the crystallized salt to seep to the bottom of the evaporator tank. The crystallized salt is then extracted to the deposit tank through a crystallized salt extraction tube. After the salt extraction process, the evaporator plate is lifted through a controller. The remaining bittern from the evaporation process (which is below the evaporator plate) is then extracted from the evaporator tank through a bittern extraction tube to the bittern storage tank. This process (from the filtered seawater process in the seawater tank to the evaporation process in the evaporator tank) is then repeated to produce crystallized salt and bittern. After this process is repeated several cycles, the evaporator tank is cleaned with a hose spraying highly pressured filtered seawater. After the evaporator tank is cleaned, the remaining seawater is extracted from the evaporator tank through an extraction tube, and the evaporation process is restarted. The seawater that was used for cleaning may not need to be treated. In the case where there is no deposit or storage tank component on the floating salt farm, the produced crystallized salt and bittern are then sent to the warehouse on the harbor by transport vessel.

The secondary components of the salt farm consist of the deposit tank, the storage tank, and the photovoltaic panels. After the evaporation process, the crystallized salt is extracted onto the deposit tank. The flooring of the deposit tank is at a slope to help separate the bittern that is attached to the crystallized salt. At the end of the slope, there is a mesh opening for the bittern (which may be separated from the crystallized salt at the deposit tank) to seep through. Afterwards, the crystallized salt and bittern are then placed onto the storage tank and bittern storage tank respectively. Inside the storage tank, the flooring is also at a slope (to help separate the bittern that is attached to the crystallized salt) and a mesh opening for the bittern at the end of the slope, which leads to the bittern storage tank. The storage tank may have openings (to allow the sea breeze inside the storage tank), such as windows, or installed wind propellers to help the crystallized salt to dry. Also, a heater may be installed inside the storage tank to help the crystallized salt to dry during low temperature weather. Afterwards, the dried crystallized salt and the gathered bittern are transported to a warehouse on the harbor through a transport vessel. The produced crystallized salt and the bittern may be further processed at the harbor. The photovoltaic panels may be installed on the floating salt farm to generate electricity to supply energy to the heating tank to conduct the evaporation process, if the location where the floating salt farm is sited, provides plentiful sunlight.

A standard floating salt farm is composed of primary and secondary components. However, at locations where a higher stability may be needed such as, recurring inclement weather, the secondary components may be separated and placed on a safe location, such as a harbor.

All the salt farm components have devices such as motors, pumps, temperature gauges, and controllers installed, if necessary, and the components must be fixed to the flooring deck by tank supports to help keep the components in place. Also, all the materials of the floating salt farm components must be anti-corrosive.

During the evaporation process, the resulting crystallized salt and bittern can adjust in color, taste, smell, and mineral composition depending on the contents placed with the filtered seawater in the evaporator tank. These contents are put inside the evaporator bin, a container to place these contents, which is linked below the evaporator plate. The contents in the evaporator bin may be pre-boiled with seawater in the evaporator tank to prepare and concentrate these contents for the evaporation process in the most thorough manner possible. Afterwards, filtered seawater from the seawater tank is pumped into the evaporator tank, and the evaporation process is started. After repeating the evaporation process several cycles, the evaporator tank is cleaned with a hose spraying highly pressured filtered seawater. The remaining seawater is then extracted from the evaporator tank and may need to be treated before discarding.

The seawater to be used for the floating salt farm can be extracted at high water depths (to extract seawater which may have special mineral compositions) with a seawater extraction vessel. The extracted seawater is then transported to a floating salt farm to produce crystallized salt and bittern.

The seawater can also be extracted near volcanic sites, as the seawater in those areas may have special mineral compositions. The volcano, in which the seawater is to be extracted nearby, may be an underwater volcano or a volcano on land.

To produce salt of similar quality as the natural sun-dried salt and bittern produced in traditional salt ponds, several adjustments can be made to the seawater evaporation process in the floating salt farm. To do so, mud (similar to the mud found in traditional salt ponds) can be placed inside the evaporator bin in the evaporator tank with the extracted seawater, the heating temperature can be adjusted, and installed wind propellers in the evaporator tank can be used to emulate the sea breeze.

BRIEF DESCRIPTION OF DRAWINGS

The present invention can be clearly explained with reference to the following drawings:

FIGS. 1A and 1B illustrate different configurations of the buoyant foundation of the floating salt farm.

FIGS. 2A, 2B, and 2C illustrate different combinations of linked buoyant support structures that could be used to support the buoyant foundation.

FIGS. 3A and 3B illustrate the method of increasing buoyancy and stability of the buoyant foundation.

FIGS. 4A, 4B, and 4C illustrate different methods to reinforce the floating salt farm with offshore structures and support structures.

FIG. 4D illustrates the floating salt farm in movement by towboat.

FIG. 5 illustrates a foundation wall installed on the perimeter of the buoyant foundation of the floating salt farm.

FIGS. 6A, 6B, and 6C illustrate a buoyant sea wall to protect the floating salt farm.

FIG. 7 illustrates a customized ceiling on top of the floating salt farm components.

FIG. 8 illustrates an arrangement of the primary and secondary components of the floating salt farm.

FIGS. 9A and 9B illustrate the seawater tank with the filter system.

FIG. 10 illustrates the seawater extraction tube adjustable by height.

FIGS. 11A and 11B illustrate the evaporator tank and its water level when shaken by hitting sea waves.

FIGS. 12A, 12B, 12C, and 12D illustrate the evaporator plate and the mixer in the evaporator tank.

FIGS. 13A and 13B illustrate the heat exchangers attached to the outer perimeter of the evaporator tank.

FIG. 14 illustrates a heating pipe as a heat exchanger that can be put inside the evaporator tank.

FIGS. 15A and 15B illustrate the heating tank and the energy sources for heating.

FIG. 16A illustrates electric cables supplying electricity to the floating salt farm.

FIG. 16B illustrates electric cables supplying electricity to the floating salt farm from a wind turbine.

FIG. 17A illustrates the resulting crystallized salt and bittern in the evaporator tank after the evaporation process.

FIG. 17B illustrates the deposit tank component.

FIG. 17C illustrates the bittern extraction process in the evaporator tank.

FIG. 17D illustrates the evaporator tank cleaning process.

FIGS. 18A, 18B, and 18C illustrate the applications of the evaporator bin.

FIG. 19 illustrates the process of making natural sun-dried salt and bittern in the evaporator tank.

FIG. 20 illustrates the storage tank component.

FIGS. 21A and 21B illustrate the process of extracting sea water at high water depths.

FIGS. 22A and 22B illustrate the process of extracting sea water near volcanic sites.

FIGS. 23A and 23B illustrate a barge as a buoyant foundation for salt farm components.

FIG. 24 illustrates a harbor operating for the floating salt farm.

DETAILED DESCRIPTION OF THE INVENTION

Detailed embodiments of the invention will be illustrated using the accompanying drawings as reference.

The buoyant foundation of the floating salt farm must have sufficiently high buoyancy, which must be able to support the weight of the salt farm components, which lies on the buoyant foundation. The buoyant foundation is composed of linked buoyant support structures and may be arranged into different configurations, as shown in FIG. 1A and FIG. 1B.

Other buoyant structures used to support the buoyant foundation of the floating salt farm may be composed of linked buoyant support structures as shown in FIG. 2A. The buoyant foundation may also be placed on top of linked small flat-bottomed boats as shown in FIG. 2B. A linked combination of different types of buoyant support structures may be used, as shown in FIG. 2C.

The salt farm components must be placed on the flooring deck, which lies on top of the buoyant foundation, as shown in FIG. 3A and FIG. 3B. The floating salt farm must have a sufficiently high stability to withstand inclement weather and hitting sea waves. To increase stability, the buoyant foundation can be wider, as shown in FIG. 3A, and higher, as shown in FIG. 3B.

A floating salt farm may be reinforced by offshore structures, such as with monopiles, as shown in FIG. 4A. A floating salt farm may also be reinforced with support structures on land, as shown in FIGS. 4B and 4C. At locations where a floating salt farm may not be able to be reinforced by offshore structures or support structures on land because the sea depth is too high, the floating salt farm can be moved by towboat when transporting, the floating salt farm to a certain offshore location, as shown in FIG. 4D.

In order to prevent sea waves from hitting the salt farm components, a foundation wall may be installed as a component of the floating salt farm on the buoyant foundation, as shown in FIG. 5.

A buoyant sea wall may be installed to add a layer of safety to the, floating salt farm. A buoyant sea wall is placed around the perimeter of and slightly away from the floating salt farm, as shown in FIG. 6A. The buoyant sea wall is composed of several layers of linked buoyant structures and may have wind openings to prevent strong winds from shaking the buoyant sea wall, as shown in FIG. 6B and FIG. 6C. The floating salt farm may also have a motor propeller component, installed, as shown in FIG. 6A. During inclement weather, the floating salt farm may be moved by its installed motor propeller component to a safe location, such as the harbor.

The components of the floating salt farm are protected, from weather conditions such as rain and snow by a customized ceiling as shown in FIG. 7. The customized ceiling may have several windows to intake sunlight for the photovoltaic panels.

The primary components of the salt farm consist of the seawater tank, the evaporator tank, and the heating tank. The secondary components of the salt farm consist of the deposit tank, the storage tank, and the photovoltaic panels. A standard floating salt farm is composed of primary and secondary components, as shown in FIG. 8. However, at locations where a higher stability may be needed such as recurring inclement weather, the secondary components may be separated and place on a safe location, such as on the harbor.

The seawater tank extracts clean seawater at standard salinity through a seawater extraction tube and is inserted through a filter system in the seawater tank, as shown in FIG. 9A. The filter system, as shown in FIG. 9B, would remove unnecessary substances such as sand, small rocks, benthos, or fish from the seawater. Afterwards, the filtered seawater, is pumped to the evaporator tank, as shown in FIG. 11A.

To be able to extract seawater at a desired distance from the sea floor, the seawater extraction tube must be adjustable in height, regardless whether the offshore location is in high tide or low tide, as shown in FIG. 10.

The filtered seawater from the seawater tank, as shown in FIG. 9A, is pumped to the evaporator tank, as shown in FIG. 11A, in which the evaporation process is performed. However, the amount of filtered seawater to the evaporator tank must be able to be controlled. The water level in the evaporator tank must not be too high, as shown in FIG. 11B, when the evaporator tank is shaken by hitting sea waves, in which the filtered seawater may spill out of the evaporator tank.

The evaporator tank is composed of an evaporator plate, which is adjusted in height by a controller, as shown in FIG. 12A, The evaporator plate surface is parallel to the evaporator tank floor and has a smaller surface area than the inner perimeter of the evaporator tank. FIG. 12B is a top view of the evaporator tank. The evaporator tank has an open top to allow the vapor to exit during the evaporation process. The evaporator plate surface has small holes, which act as a sieve to let the bittern mixed with the crystallized salt to seep to the bottom of the evaporator tank, as shown in FIG. 12C. The evaporator plate has circulation openings to allow the seawater to circulate below and above the evaporator plate during the evaporation process. After the evaporation process has finished, the crystallized salt lies on the evaporator plate and the produced bittern is below the evaporator plate at the bottom of the evaporator tank. The circulation in the evaporator tank during the evaporation process may be aided by a mixer, as shown in FIG. 12D.

The heating used during the evaporation process in the evaporator tank is supplied by a heat exchanger or multiple heat exchangers which is attached to the outer perimeter of the evaporator tank, as shown in FIG. 13A and FIG. 13B. Another heating method used for the evaporation process is by placing a heating pipe as a heat exchanger inside the evaporator tank, as shown in FIG. 14. Pipe coverings may also be used with the heating pipe to prevent heat loss from the heating tank.

The liquid used in the heat exchanger attached to the evaporator tank, as shown in FIG. 13A, FIG. 13B, and FIG. 14, has a boiling point higher than seawater. The liquid in the heat exchanger is heated in the heating tank and can be heated with a gas burner or an electric heater, as shown in FIG. 15A and FIG. 15B. The heating tank is composed, of the heating liquid, the liquid inlet, and the heating tank opening. The heat controller may be used to control the heating temperature of the heating tank liquid.

Electricity can be supplied to the floating salt farm from electricity poles on land or from a wind turbine through electric cables, as shown in FIG. 16A and FIG. 16B.

After the evaporation process has finished in the evaporator tank, the crystallized salt lies on the evaporator plate and the produced bittern is below the evaporator plate at the bottom of the evaporator tank. The crystallized salt is then extracted to the deposit tank through a crystallized salt extraction tube, as shown in FIG. 17A, and then put onto the deposit tank, as shown in FIG. 17B. The flooring of the deposit tank is at a slope to separate the bittern attached to the crystallized salt. There is a mesh opening at the end of the slope, to allow the separated bittern to seep through. The separated bittern is then stored in the bittern storage tank. After the crystallized salt extraction process in the evaporator tank, the evaporator plate is lifted through a controller. The remaining bittern in the evaporator tank is then extracted by using a bittern extraction tube, as shown in FIG. 17C, and then pumped into the bittern storage tank, as shown in FIG. 20. After the evaporation process is repeated several cycles, the evaporator tank is cleaned with a house spraying highly pressured filtered seawater, as shown in FIG. 17D. After the evaporator tank is cleaned, the remaining seawater is extracted through an extraction tube, and the evaporation process is then restarted.

If different contents are placed with the seawater in the evaporator tank, the resulting crystallized salt and bitter may adjust in color, taste, smell, and mineral composition. These contents are put in the evaporator bin, as shown in FIG. 18A, a container to place these contents, which is linked to the bottom of the evaporator plate. The sides and the bottom of the evaporator bin have small holes in order to facilitate circulation of seawater through the contents in the evaporator bin during the evaporation process. The top of the evaporator bin is encased in a mesh, which can be removed in order to put the contents inside, to ensure that the contents stay inside the evaporator bin during the evaporation process. The contents to be put in the evaporator bin, can be chili peppers, as shown in FIG. 18B, or mud, as shown in FIG. 18C.

In order to produce salt of similar quality as the natural sun-dried salt and bittern produced in traditional salt ponds, several adjustments can be made to the seawater evaporation process in the floating salt farm, as shown in. FIG. 19. To do so, mud (similar to the mud found in traditional salt ponds) can be placed inside the evaporator bin in the evaporator tank with the extracted seawater, the heating temperature can be adjusted, and installed wind propellers in the evaporator tank can be used to emulate the sea breeze. If necessary, the produced crystallized salt may be washed from the mud that may be attached to the crystallized salt.

The crystallized salt is placed onto the storage tank. Inside the storage tank, as shown in FIG. 20, the flooring is at a slope (to help separate the bittern that is attached to the crystallized salt) and a mesh opening for the bittern at the end of the slope, which leads to the bittern storage tank. The storage tank may have openings (to allow the sea breeze inside the storage tank), such as windows, or installed wind propellers to help the crystallized salt to dry. Also, a heater may be installed inside the storage tank to help the crystallized salt to dry during low temperature weather. Afterwards, the dried crystallized salt and the gathered bittern are transported to a warehouse on the harbor through a transport vessel.

The seawater to be used for the floating salt farm can be extracted at high water depths (to extract seawater which may have special mineral compositions) with a seawater extraction vessel, as shown in FIG. 21A and FIG. 21B. This extracted seawater is then transported to a floating salt farm to produce crystallized salt and bittern.

The seawater can be extracted near volcanic sites, as shown in FIG. 22A and FIG. 22B, as the seawater in those areas may have special mineral compositions. The volcano, in which the seawater is to be extracted nearby, may be an underwater volcano or, a volcano on land.

A barge may be used as a buoyant foundation for the floating salt farm, which then the salt farm components lie on the top of the flooring deck of the barge, as shown in FIG. 23A and FIG. 23B. A motor propeller component can be installed on the barge to move to a certain offshore location or to escape from inclement weather to a safe location.

The produced crystallized salt and the bittern from the floating salt farm are transported to a warehouse on the harbor, as shown in FIG. 24, by a transport vessel. The crystallized salt and bittern may be further processed at the harbor. All the necessary materials and energy supply for the floating salt farm can be delivered from the harbor by transport vessel. A towboat may also be stationed at the harbor. The harbor also has a harbor sea wall used to protect vessels. Thus, the harbor would also be a safe location for the floating salt farm to be stationed during inclement weather. 

1. A floating salt farm in which its purpose is to produce crystallized salt and bittern at offshore locations, said floating salt farm composed of floating components (a buoyant foundation, buoyant support structures, and a flooring deck) and salt farm components (a seawater tank, an evaporator tank, a heating tank, a deposit tank, a storage tank, and photovoltaic panels).
 2. The floating salt farm of claim 1, wherein the properties of crystallized salt and bittern (color, taste, smell, and mineral composition) can be manipulated depending on the contents inside the evaporator tank during the seawater evaporation process.
 3. The floating salt farm of claim 1, wherein the seawater used to produce crystallized salt and bittern can be extracted at high water depths or near volcanic sites.
 4. The floating salt farm of claim 1, in which is used to produce crystallized salt and bittern of similar quality as the natural sun-dried salt and bittern produced in salt ponds.
 5. The floating salt farm of claim 1, wherein a barge is its buoyant foundation. 